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abrasion resistance - The ability of a material to resist mechanical wear.

absolute zero - The temperature at which substances possess minimal energy. Absolute zero is 0 Kelvin or 0° Rankine and is estimated to be -460°F (-273°C).

AC (~) - See alternating current.

AC/DC ( ) - Both direct and alternating current.

AC line frequency - The frequency of the alternating current power line measured in Hertz (Hz), usually 50 or 60Hz.

accuracy - Closeness between the value indicated by a measuring instrument and the corresponding true value.

action - The response of an output when the process variable is changed.

alarm - A signal that indicates that the process has exceeded or fallen below the set or limit point. For example, an alarm may indicate that a process is too hot or too cold.

alarm delay - The lag time before an alarm is activated.

alarm hysteresis - A change in the process variable required to re-energize the alarm output.

alternating current - (~ ) An electric current that reverses at regular intervals, and alternates positive and negative values. (AC)

Alumel® - An alloy that is made of 95 percent nickel, two percent aluminum, two percent manganese and one percent silicon. It forms the negative conductor of ANSI Type K thermocouples. Alumel® is a registered trademark of the Hoskins Manufacturing Company.

ambient compensation - See compensation, ambient.

ambient temperature - See temperature, ambient.

American Wire Gauge - (AWG) A standard of the dimensional characteristics of wire used to conduct electrical current or signals. AWG is identical to the Brown and Sharpe (B & S) wire gauge.

ammeter - An instrument that measures the magnitude of an electric current in amperes.

ampere - (amp) A unit that defines the rate of flow of electricity (current) in a circuit. Units are one coulomb (6.25 x 1018 electrons) per second.

analog - A way to represent data by means of continuously variable quantities.

analog output - A continuously variable signal that is used to represent a value, such as the process value or set point value. Typical hardware configurations are 0-20mA, 4-20mA or 0-5VDC.

anneal - To relieve stress in a solid material by heating it to just below its melting point and then gradually cooling it to ambient temperature. Annealing usually lowers the tensile strength while improving flexibility and flex life. Metals and glasses are commonly annealed.

annunciator - A visual display that uses pilot lights to indicate the former or existing condition of several items in a system.

ANSI - American National Standards Institute. The United States government agency that defines and maintains technical standards.

Aqueous Solution - Solution composed mostly of water or having a water-like consistency.

ASME - American Society of Mechanical Engineers.

ASTM - American Society for Testing and Materials.

atmosphere - The ambient environment.

atmospheric pressure, standard - Pressure exerted by the earth's atmosphere on bodies located within it. Standard atmospheric pressure is 14.7 psia (1.013 bar abs.) measured at sea level and 60 F (15 C).

automatic reset - The integral function of a PI or PID temperature controller that adjusts the process temperature to the set point after the system stabilizes. The inverse of integral.

automatic power - reset A feature in latching limit controllers that does not recognize power outage as a limit condition. When power is restored, the output is re-energized automatically, as long as the temperature is within limits.

auto-tune - A feature that automatically sets temperature control PID values to match a particular thermal system.

auxiliary output - An output that controls external activities that are not directly related to the primary control output. For example, door latches, gas purges, lights and buzzers.

B   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    bandwidth - A symmetrical region above and below the set point in which proportional control occurs.

bend radius - The radius to which a tubular heater is bent figured to the inside tangent line.

blackbody - An ideal surface that absorbs all incident radiation, regardless of wavelength, the direction of incidence and polarization. It radiates the maximum energy possible for given spectral and temperature conditions. A blackbody has an emissivity of 1.00. See emissivity.

boiling point - The equilibrium temperature between a liquid and a gaseous state. For example, the boiling point of water is 212 F (100 C) at standard atmospheric pressure.

B & S Gauge - Brown and Sharp Gauge. A standard of the dimensional characteristics of wire used to conduct electrical current or signals. It is identical to the American Wire Gauge.

BS - British Standards. The United Kingdom agency that defines and maintains technical standards.

Btu - British thermal unit. A unit of energy defined as the amount of heat required to raise one pound of water from 32 F to 33 F at standard atmospheric pressure. One Btu is equal to 0.293 Wh. One kWh is equal to 3412 Btus.

burst fire - See zero cross.

C   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    calibration - The comparison of a measuring device (an unknown) against an equal or better standard.

calibration offset - An adjustment to eliminate the difference between the indicated value and the actual process value.

calorie - A unit of energy defined as the amount of heat energy required to raise the temperature of one gram of water 1°C at 15°C.

CE - A manufacturer's mark that demonstrates compliance with European Union (EU) laws governing products sold in Europe.

CE-compliant - Compliant with the essential requirements of European directives pertaining to safety and/or electromagnetic compatibility.

Celsius - Formerly known as Centigrade. A temperature scale in which water freezes at 0°C and boils at 100°C at standard atmospheric pressure. The formula for conversion to the Fahrenheit scale is: °F= (1.8 °C) + 32.

central processing unit - (CPU) The unit of a computing system that includes the circuits controlling the interpretation of instructions and their execution.

ceramic fiber - An alumina-silica fiber that is lightweight and low density. It is used as a refractory material.

ceramic insulation - Materials made of metal oxides that are capable of withstanding high temperatures, and provide the desired dielectric strength. They are used to insulate heater elements or thermocouple wires.

CFM - Cubic feet per minute. The volumetric flow rate of a fluid. When used in gas flow, it is evaluated at a given process temperature and pressure.

chatter - The rapid ON-OFF cycling of an electromechanical relay or mercury displacement relay due to insufficient controller bandwidth. It is commonly caused by excessive gain, little hysteresis and short cycle time.

chemical resistance - The ability of a material to resist permeation, erosion or corrosion caused by base, acidic or solvent chemicals.

Chromel® - An alloy made of approximately 90 percent nickel and 10 percent chromium that is used to make the positive conductors of ANSI Type E and K thermocouples. Chromel® is a registered trademark of the Hoskins Manufacturing Company.

circuit - Any closed path for electrical current. A configuration of electrically or electromagnetically-connected components or devices.

circuit breaker - A resetable device that protects an electric circuit by interrupting power to a circuit when an overload occurs.

closed loop - A control system that uses a sensor to measure a process variable and makes decisions based on that input.

cold junction - See junction, cold.

cold junction compensation - Electronic means to compensate for the effective temperature at the cold junction.

compensated connectors - A thermocouple connector that uses either actual thermocouple alloy contacts or compensating alloy contacts. Maintaining metallic circuit properties throughout the connection circuit reduces errors due to mismatched materials.

compensation, ambient - The ability of an instrument to adjust for changes in the temperature of the environment and correct the readings. Sensors are most accurate when maintained at a constant ambient temperature. When temperature changes, output drifts.

conduction - The mode of heat transfer within a body or between bodies in contact, caused by the junction between adjacent molecules.

conductivity - Electrical conductivity is the ability of a conductor to allow the passage of electrons, measured in the current per unit of voltage applied. It is the reciprocal of resistivity. Thermal conductivity is the quantity of heat conducted through a body per unit area, per unit time, per unit thickness for a temperature difference of 1 Kelvin.

connection head - A housing on a sensor assembly. It provides a terminal block for electrical connections, and allows the attachment of protection tubes and cables or conduit hook-ups.

Constantan - A generic designation for a thermocouple alloy made of 55 percent copper and 45 percent nickel that is used as the negative conductor in ANSI Type E, J, and T thermocouples.

continuity check - A test of finished assemblies or wire that indicates whether electric current flows continuously throughout the length of the material. It also shows a short circuit between conductors.

controllability - See accuracy, control.

control action - The response of the control output relative to the error between the process variable and the set point. For reverse action (usually heating), as the process decreases below the set point, the output increases. For direct action (usually cooling), as the process increases above the set point, the output increases.

control mode - The type of action that a controller uses. For example, ON/OFF, time proportioning, PID, automatic or manual, and combinations of these.

convection - A mode of heat transfer in a fluid (gas or liquid) in which heat is transferred through movement of masses of the fluid from a region of higher temperature to one of lower temperature.

cps - Cycles per second. Frequency. Also referred to as Hertz.

CSA - Canadian Standards Association. An independent testing laboratory that establishes commercial and industrial standards, tests products and certifies them.

C-UL - Canadian recognition of Underwriters Laboratories, Inc. (UL) approval of a particular product class, such as UL 508. In some instances, C-UL approval may stand in lieu of Canadian Standards Association (CSA) approval. All references to C-UL stem from the original UL file only, resident at the location of UL approval. See CSA, UL®.

current - The rate of flow of electricity. The unit of measure is the ampere (A). 1 ampere = 1 coulomb per second.

current transformer - A transformer designed for measuring electrical current.

cycle time - The time required for a controller to complete one ON-OFF-ON cycle. It is usually expressed in seconds.

D   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    data logging - A method of recording a process variable over a period of time. Used to review process performance.

DC - Direct current. An electrical current that flows in one direction.

DC resistance - See resistance.

default parameters - The programmed instructions that are permanently stored in the microprocessor software.

degree - The increments in a temperature scale, or the increments of rotation of a dial. The location of a reference point in electric or phase in a cycle, in mechanical or electrical cyclic scales. (One cycle is equal to 360 degrees).

density - Mass per unit volume of a substance usually expressed in lbs/ft3 or grams/cm3.

derivative - The rate of change in a process variable. Also known as rate. See PID.

derivative control - (D) The last term in the PID control algorithm. Action that anticipates the rate of change of the process, and compensates to minimize overshoot and undershoot. Derivative control is an instantaneous change of the control output in the same direction as the proportional error. This is caused by a change in the process variable (PV) that decreases over the time of the derivative (TD). The TD is in units of seconds.

Deutsche Industrial Norm - (DIN) A set of technical, scientific and dimensional standards developed in Germany. Many DIN standards have worldwide recognition.

deviation - Any departure from a desired value or expected value or pattern. Sometimes referred to as delta.

deviation alarm - See alarm, deviation.

di/dt - The time rate of change in current. Excessive di/dt can damage a phase-angle fired silicon controlled rectifier (SCR) power controller when it is used for large resistive loads. In this case, an inductor may be necessary to protect the SCR.

dielectric breakdown - The point at which a dielectric substance becomes conductive. Generally a catastrophic insulation failure caused by excessive voltage.

dielectric strength - The potential gradient at which electric failure or breakdown occurs. Also known as breakdown potential.

differential control - A control algorithm where the set point represents a desired difference between two processes. The control then manipulates the second process and holds it at the set value relative to the first.

diffusion - A gradual mixing of molecules of two or more substances through random thermal motion.

DIN - See Deutsche Industrial Norm.

direct action - An output control action in which an increase in the process variable causes an increase in the output. Cooling applications usually use direct action.

direct current - ( ) An electric current that flows in one direction (DC).

display capability - In an instrument with digital display, the entire possible span of a particular parameter or value.

dissipation constant - The ratio of the change in internal power dissipation to the resulting change in the body temperature of a thermistor.

distributed zero crossing - (DZC) A form of digital output control. Similar to burst fire.

drift - A change in reading or value that occurs over long periods. Changes in ambient temperature, component aging, contamination, humidity and line voltage may contribute to drift.

droop - In proportional controllers, the difference between set point and actual value after the system stabilizes.

dual element sensor - A sensor with two independent sensing elements. Usually used to measure temperature gradients or provide redundancy in a single point sensor assembly.

duplex control - With enhanced software, duplex control splits a single process output into two individual outputs. For example, a 4-20mA output is split into a 4-12mA direct action (cooling) output and a 12-20mA reverse action (heating) output, thus allowing one control output to function as two.

duplex wire - A cable or wire with two insulated conductors that are parallel or twisted together. Duplex constructions may also include a drain-wire conductor.

duty cycle - The percentage of a cycle time in which the output is on.

dv/dt - Time rate of change in voltage. Excess dv/dt can cause false turn ON and destroy a silicon controlled rectifier (SCR) power controller. Loose wiring connections may arc and produce this voltage change.

E   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    earth ground - A metal rod, usually copper, that provides an electrical path to the earth, to prevent or reduce the risk of electric shock.

efficiency - The ratio of useful output energy (work) to input energy (output plus losses, or wasted energy).

electrical interference - Electrical noise that can obscure desired information.

electrical-mechanical relay - See relay, electromechanical.

electrical noise - See noise.

electromagnetic compatibility - (EMC) The ability of equipment or a system to function as designed in its electromagnetic environment without introducing intolerable electromagnetic disturbances to that environment, or being affected by electromagnetic disturbances in it.

electromagnetic interference - (EMI) Electrical and magnetic noise imposed on a system. There are many possible causes, such as switching AC power on inside the sine wave. EMI can interfere with the operation of controls and other devices.

electromechanical relay - A power switching device that completes or interrupts a circuit by physically moving electrical contacts into contact with each other. Not recommended for PID control.

electromotive force - (EMF) An increase in electrical potential energy measured in volts.

Electronics Industries of America - (EIA) An association in the US that establishes standards for electronics and data communications.

electrostatic discharge - (ESD) An electrical discharge, usually of high voltage and low current. For example, the shock that occurs when walking across a carpet.

emissivity - The ratio of radiation emitted from a surface compared to radiation emitted from a blackbody at the same temperature.

endothermic - A process that absorbs heat.

enthalpy - A property expressing the relative energy state of a gas or vapor at a given temperature, pressure and volume. Expressed in units of Btu/lb or Joules/gram. It is used to evaluate the energy change that occurs when a vapor or gas is heated. Steam heating problems are readily solved using this property.

ER - Abbreviation for Explosion Resistant especially when applied to any type of heater terminal housing

Evenflow - A heater element arrangement designed by Gaumer to equalize flow of fluids over heaters to reduce heater sheath temperature and eliminate hot spots.

exothermic - A process that releases heat.

explosion-proof enclosure - An enclosure designed to withstand an explosion of gases inside, to isolate sparks inside from explosive or flammable substance outside, and to maintain an external temperature that will not ignite surrounding flammable gases or liquids.

exposed junction - See junction, exposed.

extrusion - A process by which a material is melted and allowed to flow through a die to create a desired shape.

extension wire - See thermocouple extension wire.

external heat sink - A finned aluminum extrusion mounted on the outside of an electrical enclosure used to dissipate the heat generated by solid state relays mounted against the heat sink but inside of the enclosure.

F   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    Factory Mutual Research Corporation - (FM) An independent testing agency that certifies devices or components for insurance.

Fahrenheit - The temperature scale that sets the freezing point of water at 32°F and its boiling point at 212°F at standard atmospheric pressure.

ferrule - A tubular compression component used to mount a temperature sensing probe. It creates a gas-tight seal.

fiber, insulation - Any nonmetallic, nonconductive textile that is used to insulate conductors. Fibers may be braided or wrapped.

fixed point - A reproducible temperature at the equilibrium point between the phase changes in a material. For example, the triple point of water at standard atmospheric pressure is 32.02°F (0.01°C).

flexibility - The relative ease with which a conductor can bend. See bend radius.

flow area - The unobstructed area in the cross section of a conduit that is available for fluid flow.

flow rate - The actual volume of a fluid passing through a section of a conduit. Flow rate may be measured in cubic feet per minute, cubic meters per second, or other unit.

FM - See Factory Mutual Research Corporation.

Form A - -- A single-pole, single-throw relay that uses only the normally open (NO) and common contacts. These contacts close when the relay coil is energized. They open when power is removed from the coil.

Form B - -- A single-pole, single-throw relay that uses only the normally closed (NC) and common contacts. These contacts open when the relay coil is energized. They close when power is removed from the coil.

Form C - -- A single-pole, double-throw relay that uses the normally open (NO), normally closed (NC) and common contacts. The operator can choose to wire for a Form A or Form B contact.

FPM - feet per minute. A measure of flow velocity. When used in gas flow, it is evaluated at a specific process temperature and pressure.

FPS - feet per second. A measure of flow velocity.

freezing point - The fixed temperature point at which a material changes from a liquid to a solid state. This is the same as the melting point for pure materials. For example, the freezing point of water is 32°F or 0°C.

frequency - The number of cycles over a specified period of time, usually measured in cycles per second. Also referred to as Hertz (Hz).

fuse - A device that protects electric circuits by interrupting power in a circuit when an overload occurs. Silicon controlled rectifiers (SCRs) require special fast acting fuses, sometimes referred to as semiconductor fuses.

G   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    gain - The amount of amplification used in an electrical circuit. Gain can also refer to the proportional (P) mode of PID.

GP - Abbreviation for general purpose especially when applied to any type of heater terminal housing.

GPH - gallons per hour. A measure of the volumetric flow rate of a fluid.

GPM - gallons per minute. A measure of the volumetric flow rate of a fluid.

ground - An electrical line with the same electrical potential as the surrounding earth. Electrical systems are usually grounded to protect people and equipment from shocks due to malfunctions. Also called safety ground.

grounded junction - See junction, grounded.

ground loop - A condition created when two or more paths for electricity are created in a ground line, or when one or more paths are created in a shield. Ground loops can create undesirable noise.

ground potential - The electrical potential of the earth. A circuit, terminal or chassis is said to be at ground potential when it is used as a reference point for other potentials in the system.

H   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    heating element - Any heating device requiring electric current to produce the heat.

heat sink - Any object that conducts and dissipates heat away from an object in contact with it.- See external heat sink

heat transfer - The flow of heat energy from one body of higher temperature to one of lower temperature.

heat transfer fluid - Common term for a liquid to be heated and used to transfer heat to another medium.

Heat transfer oil - Generic term for a class of oils, both natural and synthetic, used as a heating medium

heat treating thermocouple - See thermocouple, heat treating.

Hertz - (Hz) Frequency, measured in cycles per second.

hi-pot test - A test that applies a high voltage to a conductor to assure the integrity of the surrounding insulation. See dielectric breakdown.

hunting - Oscillation of process temperature between the set point and the process variable.

hydrostatic test - An immersion test in water under pressure for a predetermined period of time to prove manufacturing integrity.

hysteresis - A change in the process variable required to re-energize the control or alarm output. Sometimes called switching differential.

I   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    Incoloy® - A family of related alloys (800, 800X and 825). A registered trademark of the Inco family of companies.

Inconel® - A family of related alloys (600, 601, 625, X750). A registered trademark of the Inco family of companies.

ice point - The temperature at which pure water changes from a liquid to a solid (freezes). 32°F (0°C).

ID - Inside diameter.

idle set point - Desired control value after a timing period.

impedance - ( ) The total opposition of a circuit to the flow of alternating current. It includes resistance and reactance, and is measured in ohms.

infrared - A region of the electromagnetic spectrum with wavelengths ranging from one to 1,000 microns. These wavelengths are most suited for radiant heating and infrared (non-contact) temperature sensing.

input - Process variable information that is supplied to the instrument.

input scaling - The ability to scale input readings (readings in percent of full scale) to the engineering units of the process variable.

input type - The signal type that is connected to an input, such as thermocouple, RTD, linear or process.

installed power - Amount of power used for an application or process. It is the same as the kilowatt (kW) rating of installed heaters.

Instrument Society of America - (ISA) An engineering society that defines and maintains standards for scientific and technical measuring devices.

insulated junction - See junction, insulated.

insulation - A material that electrically isolates a conductor from its surroundings, or thermally isolates an object from its surroundings.

insulation resistance - The capacity of an insulation material to resist the flow of electricity. Expressed in ohms. See dielectric strength.

integral - Control action that automatically eliminates offset, or droop, between set point and actual process temperature. See reset, automatic.

integral control - (I) A form of temperature control. The I of PID. See integral.

interchangeability - The ability to interchange system components with minimum effect on system accuracy.

ISA - See Instrument Society of America.

isolation - Electrical separation of sensor from high voltage circuitry. Allows use of grounded or ungrounded sensing element.

isothermal - A process, volume or area that maintains a constant temperature.

J   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    jacket - The outer covering on a wire or cable. It may provide electrical insulation and/or resistance to chemicals, abrasion and moisture.

JIS - See Joint Industrial Standards.

job - A set of operating conditions for a process that can be stored and recalled in a controller's memory. Also called a recipe.

Joint Industrial Standards - (JIS) A Japanese agency that establishes and maintains standards for equipment and components. Also known as JISC (Japanese Industrial Standards Committee), its function is similar to Germany's Deutsche Industrial Norm (DIN).

Joule - A basic unit of heat energy, equal to the work done when a current of 1 ampere is passed through a resistance of one ohm for one second.

junction - The point where two dissimilar metal conductors join to form a thermocouple.

K   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    Kelvin - (K) An absolute temperature scale. Zero Kelvin is absolute zero. No degree symbol (°) is used with the Kelvin scale. (0°C = 273.15K, 100°C = 373.15K).

kilo - (k) A prefix meaning thousand.

kilowatt - (kW) Unit of electrical power equal to 1000 watts or 3412 Btus per hour when the power factor equals 1.0.

kilowatt hour - (kWh) Unit of electrical energy, or work, expended by one kilowatt in one hour. Also expressed as 1000 watt hours.

L   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    lag - The delay between the output of a signal and the response of the instrument to which the signal is sent.

latent heat of fusion - (HF) The amount of heat energy, expressed in Btu/lb or Joule/gram, required to change a solid to a liquid without an increase in temperature.

latent heat of vaporization - (HV) The amount of heat energy, expressed in Btu/lb or Joule/gram, required to change a liquid to a vapor without an increase in temperature.

LED - See light emitting diode.

leg - One connection in an electric circuit.

light emitting diode - (LED) A solid state electronic device that glows when electric current passes through it.

limit or limit controller - A highly reliable, discrete safety device (redundant to the primary controller) that monitors and limits the temperature of the process, or a point in the process. When temperature exceeds or falls below the limit set point, the limit controller interrupts power through the load circuit. A limit controller can protect equipment and people when it is correctly installed with its own power supply, power lines, switch and sensor.

linear input - A process input that represents a straight line function.

linearity - The deviation in response from an expected or theoretical straight line value for instruments and transducers. Also called linearity error.

liquid crystal display - (LCD) A type of digital display made of a material that changes reflectance or transmittance when an electrical field is applied to it.

load - The electrical demand of a process, expressed in power (watts), current (amps) or resistance (ohms). The item or substance that is to be heated or cooled.

local set point - The primary set point.

loop resistance - The total resistance of the conducting materials in a thermocouple circuit.

low process variable - See process variable.

low reading - An input level corresponding to the low process value. For linear inputs, the low reading is a percentage of the full scale input range. For pulse inputs, the low reading is expressed in cycles per second, Hertz (Hz).

LT - Abbreviation for liquid tight or moisture resistant especially when applied to any type of heater terminal housing

M   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    manual mode - A selectable mode that has no automatic control aspects. The operator sets output levels.

manual reset - 1) A feature on a limit controller that requires human intervention to return the limit to normal operation after a limit condition has occurred. 2) The adjustment of a proportional control to raise the proportional band to compensate for droop.

mass flow rate - The amount of a substance that flows past a given cross-section area within a conduit in a given unit of time.

master - A device that transmits a set point signal to other controlling devices called remotes.

maximum load impedance - The largest load that the output device can operate. Usually specified in ohms.

maximum operating temperature - The highest temperature at which a device can operate safely, or with expected normal service life.

maximum power rating - The maximum operating power at which a device can operate safely or with expected normal operating life.

mercury displacement relay - (MDR) A power switching device in which mercury, displaced by a plunger, completes the electric circuit across contacts

measuring junction - See junction.

mega - (M) A prefix that means one 106 (one million in the US).

melting point - The temperature at which a substance changes from a solid to liquid state. This is the same as the freezing point of pure materials

mercury displacement relay - (MDR) A power switching device in which mercury, displaced by a plunger, completes the electric circuit across contacts

metal fatigue - A breakdown in metal strength caused by mechanical action. For example, when sheath and conductor materials have different linear expansion coefficients, heating and cooling cause mechanical movement that induces strain. Metal fatigue shortens the life of the heater and the thermocouple.

mica - A silicate material used primarily as an electrical and heat insulator.

micron - A unit describing wavelength. One micron is equivalent to 1 x 10-6 meters.

microvolt - (µV) One 10-6 of a volt (one millionth in the US).

mil - One thousandth of an inch, or 0.001 inches in decimal form.

milliampere - (mA) One thousandth of an ampere.

millivolt - (mV) One 10-3 (thousandth) of a volt.

mineral insulated thermocouple - A thermocouple probe constructed by loading a metal sheath with thermocouple conductors and a mineral-based dielectric material, then compacting the entire assembly.

minimum bend radius - The smallest radius to which a tubular heater can be bent without stressing the structure of the metal or damaging its electrical transmitting characteristics.

minimum load current - The smallest load current required to insure proper operation of an output switching device.

moisture resistance - The relative ability to resist permeation by water.

Monel® - An alloy made of nickel and copper used to make sensor sheaths. It exhibits excellent resistance to sea water; to hydrofluoric, sulfuric and hydrochloric acids; and to most alkalis. Monel® is a registered trademark of the Inco family of companies.

N   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    National Bureau of Standards - (NBS) Now called the National Institute of Standards Technology (NIST).

National Electrical Code - (NEC) A set of specifications devised for the safe application and use of electric power and devices in the United States.

National Electrical Manufacturers Association - (NEMA) A United States association that establishes specifications and ratings for electrical components and apparatuses. Conformance by manufacturers is voluntary.

National Institute of Standards and Technology - (NIST) A United States government agency responsible for establishing scientific and technical standards. Formerly the National Bureau of Standards.

National Pipe Thread - (NPT) The taper pipe thread standard used in North America.

NBS - See National Bureau of Standards.

NEC - See National Electrical Code.

negative temperature coefficient - A decrease in electrical resistance that occurs with a temperature increase. See thermistor.

NEMA - See National Electrical Manufacturers Association.

NEMA 4X - A NEMA specification for determining resistance to moisture infiltration and corrosion resistance. This rating certifies the controller as washable and corrosion resistant.

neoprene - A synthetic rubber, also referred to as polychloroprene, that exhibits good resistance to oil, chemicals and flame.

noise - Unwanted electrical signals that usually produce signal interference in sensors and sensor circuits. See electromagnetic interference (EMI).

noise suppression - The use of components to reduce electrical interference that is caused by making or breaking electrical contact, or by inductors.

NPT - See National Pipe Thread.

O   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    OD - Outside diameter.

offset (process) - The difference in temperature between the set point and the actual process temperature. Offset is the error in the process variable that is typical of proportional-only control. See also droop.

ohm - ( ) The unit of electric resistance. The resistance value through which one volt will maintain a current of one ampere. See Ohm's Law.

Ohm's Law - Current in a circuit is directly proportional to the voltage, and inversely proportional to resistance; stated as:
E = IR Where: I = Amps, I = E/R, E = Volts, R = E/I, R= Ohms
The complete Ohm's Law also includes the relationships of watts to amps, volts and ohms.

ON/OFF - A method of control that turns the output full on until set point is reached, and then off until the process error exceeds the hysteresis.

ON/OFF controller - A temperature controller that operates in either full ON or full OFF modes.

OP - Abbreviation for over-temperature as related to the thermocouple normally attached to sheath of a heating element.

OPtc - The thermocouple attached to the sheath of an electric heating element most commonly for sensing an over heating condition.

open loop - A control system with no sensory feedback.

optical isolation - Two electronic networks that are connected through an LED (light emitting diode) and a photoelectric receiver. There is no electrical continuity between the two networks.

OSHA - Occupational Safety and Health Act. Also the Occupational Safety and Health Administration, the United States governmental agency that establishes and enforces safety standards in the workplace.

output - Control signal action in response to the difference between set point and process variable.

output type - The form of PID control output, such as time proportioning, distributed zero crossing, serial digital-to-analog converter or analog. Also the description of the electrical hardware that makes up the output.

overshoot - The amount by which

P   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    parallel circuit - A circuit configuration in which the same voltage is applied to all components, with current divided among the components according to their respective resistances or impedances.

P control - Proportioning control.

panel lock - A feature that prevents operation of the front panel.

parameter - A value that determines the response of an electronic controller to given inputs.

PD control - Proportioning control with derivative (rate) action.

PDR control - Proportional derivative control with manual reset, used in fast responding systems where the reset causes instabilities. With PDR control, an operator can enter a manual reset value that eliminates droop in the system.

percent power control - Open loop control with output power set at a particular level.

percent power limit - Restriction of output power to a predetermined level.

phase - The time-based relationship between alternating current cycles and a fixed reference point. In electricity, it is usually expressed in angular degrees. It describes the relationships of voltage and current of two or more alternating waveforms.

phase-angle firing - A mode of power control in silicon controlled rectifiers (SCRs). Phase-angle firing varies the point at which the SCR switches voltage inside the AC sine wave.

PI control - Proportioning control with integral (automatic reset) action.

PID - Proportional, integral, derivative. A control mode with three functions: proportional action dampens the system response, integral corrects for droop, and derivative prevents overshoot and undershoot.

polarity - The electrical quality of having two opposite poles, one positive and one negative. Polarity determines the direction in which a current tends to flow.

positive temperature coefficient - (PTC) An increase in resistance that occurs with an increase in temperature. See resistance temperature detector and thermistor.

potting - The sealing of components and associated conductors with a compound to exclude moisture and contaminants.

power loss alarm - See alarm.

power factor - (PF) The ratio of real power (PR) to apparent power (PA).
PF = PR(watts)/PA(voltamperes)

probe - A temperature sensor. A probe may contain a thermocouple, RTD, thermistor or integrated circuit (IC) sensor.

process error - The difference between the set point and the actual process.

process variable - The parameter that is controlled or measured. Typical examples are temperature, relative humidity, pressure, flow, fluid level, events, etc. The high process variable is the highest value of the process range, expressed in engineering units. The low process variable is the lowest value of the process range.

programmed display data - Displayed information that gives the operator the intended process information, such as intended set point, intended alarm limit, etc., corresponding to temperature.

proportional - Output effort proportional to the error from set point. For example, if the proportional band is 20° and the process is 10° below set point, the heat proportioned effort is 50 percent. The lower the PB value, the higher the gain.

proportional band - (PB) A range in which the proportioning function of the control is active. Expressed in units, degrees or percent of span. See PID.

proportional control - A control using only the P (proportional) value of PID control.

protection head - An enclosure that protects the electrical connections of heaters or sensor probes.

protection tube - A tube that protects a sensor (thermocouple, RTD or thermistor) from harsh environmental or process conditions.

psia - pounds per square inch absolute. Pressure expressed in terms of its actual or absolute value with reference to a perfect vacuum. psia = psig + 14.7 psi (1 atmosphere).

psig - pounds per square inch gauge. Pressure expressed in terms of a value read directly from installed gauges. psig = psia -14.7 psi (1 atmosphere).

PVC - see polyvinyl chloride.

Q   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    quality - Thermodynamic term that indicates the relative amount of liquid present in saturated steam as a percent of the total weight. The quality of steam is 100 percent minus the percent of liquid. Dry saturated steam has a quality of 100 percent.

R   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    radiation - Radiant energy emitted in the form of waves or particles. See emissivity and infrared.

radio frequency interference - (RFI) Electromagnetic waves between the frequencies of 10 KHz and 300 GHz that can affect susceptible systems by conduction through sensor or power input lines, and by radiation through space.

ramp - A programmed increase in the temperature of a set point system.

range - The area between two limits in which a quantity or value is measured. It is usually described in terms of lower and upper limits.

Rankine - An absolute temperature scale. Zero Rankine is absolute zero. Conversion of °F to °R is necessary when dealing with gas equations and changes of state. 0°F = 460°R

rate - Anticipatory action that is based on the rate of temperature change, and compensates to minimize overshoot and undershoot. See derivative.

rate band - A range in which the rate function of a controller is active. Expressed in multiples of the proportional band. See PID.

ratio - A method by which the controller measures the flow of an uncontrolled variable and uses a portion of it to control the flow of a second variable.

ready band - Thermal area above and below the primary set point in which the timer counts down.

recipe - See job.

reference junction - See junction.

relay - A switching device.

remote - A controller that receives its set point signal from another device called the master.

remote set point - A signal that indicates the set point for the process, and is sent from another device.

repeatability - The ability to provide the same output or reading under repeated, identical conditions. See stability.

reset - Control action that automatically eliminates offset, or droop, between set point and actual process temperature.

resistance - Opposition to the flow of electric current, measured in ohms. See ohm.

resistance temperature detector (RTD) - A sensor that uses the resistance temperature characteristic to measure temperature. There are two basic types of RTDs: the wire RTD, which is usually made of platinum, and the thermistor, which is made of a semiconductor material. The wire RTD is a positive temperature coefficient sensor only, while the thermistor can have either a negative or positive temperature coefficient.

resistive loads - All loads that oppose the flow of electric current. With pure resistive loads, voltage and current are in phase.

retransmit output - An analog output signal that may be scaled to represent the process value or set point value.

reverse action - An output control action in which an increase in the process variable causes a decrease in the output. Heating applications usually use reverse action.

S   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    safety limit - An automatic limit intended for use in applications where an over-temperature fault may cause a fire.

SAMA - See Scientific Apparatus Makers Association.

saturation pressure - The pressure on a liquid when it boils at a given temperature. Both the saturated liquid and saturated vapor phases can exist at this time.

saturation temperature - The boiling temperature of a liquid at its existing pressure.

SCFM - Standard volumetric flow rate in cubic feet per minute. A measure of the flow rate of gases and vapors under standard conditions of 70°F and standard atmospheric pressure.

Scientific Apparatus Makers Association - (SAMA) An association that sets standards for platinum, nickel and copper resistance elements (RTDs).

SCR - See silicon controlled rectifier.

semiconductor - Any material that exhibits a degree of electrical conductivity that falls between that of conductors and dielectrics.

serial communications - A method of transmitting information between devices by sending all bits serially over a single communication channel.

series circuit - A circuit configuration in which a single current path is arranged among all components.

set point - The desired value programmed into a controller. For example, the temperature at which a system is to be maintained.

setpot - A potentiometer used to adjust controller set point temperature.

SFPM - Standard flow velocity in feet per minute. Gas flow is calculated using scfm divided by the flow area.

sheath thermocouple - A mineral-insulated thermocouple that has an outer metal sheath. It is made from an ungrounded mineral-insulated thermocouple.

silicon controlled rectifier - (SCR) A solid state device, or thyristor, with no moving parts, that is used in pairs to control AC voltages within one cycle. SCRs control voltage from a power source to the load by zero-cross firing (also called burst firing) or phase-angle firing. See burst fire.

silicone - A thermosetting elastomer that is made of silicon and oxygen, and noted for high heat resistance.

silicone rubber - Rubber that is made from silicone elastomers and noted for its retention of flexibility, resilience and tensile strength.

soaking - In heat treating, the practice of immersing an object in a heated environment so it can complete a desired metallurgical change at a specific temperature.

Society of Automotive Engineers - (SAE) A society that establishes standards for the transportation industries (automotive, marine and aviation), including the system of English units (pounds, feet, gallons, etc.).

soft start - A method of using phase-angle SCR control to gradually increase the output power over a period of several seconds. Soft starts are used for heaters that have a low electrical resistance when they are cold, or for limiting in-rush current to inductive loads.

solid state relay - (SSR) A switching device with no moving parts that completes or interrupts a circuit electronically.

span - The difference between the lower and upper limits of a range expressed in the same units as the range. See range.

specific gravity - (sp. gr.) Density relative to the density of water, which is given the arbitrary value of one at 0°C. See density.

specific heat capacity - The quantity of heat (in joules or Btus) necessary to raise the temperature of one kilogram (or pound) of substance through 1 Kelvin. In most materials, specific heat capacity varies with changes in temperature and material state.

specific volume - The inverse of density, expressed in units of cubic feet per pound or cubic meters per kilogram.

spread - In heat/cool applications, the +/- difference between heat and cool. Also known as process dead band. See dead band.

SSR - See relay, solid state.

stability - The ability of a device to maintain a constant output with the application of a constant input.

standard - A set value or reference point from which measurements or calibrations are made.

surge current - A short duration rush of current that occurs when power is first applied to capacitive, inductive, or temperature dependent resistive loads, such as tungsten or silicon carbide heating elements. It also occurs when inductive loads are de-energized. Surge currents usually last no more than several cycles.

switching differential - See hysteresis.

switching sensitivity - In ON/OFF control, the temperature change necessary to change the output from full ON to full OFF.

T   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    TD - Timed derivative. The derivative function.

Teflon® - A registered trademark of DuPont, covering a family of fluorocarbon materials that includes TFE, PFA and FEP.

temperature, ambient - The temperature of the air or other medium that surrounds the components of a thermal system.

temperature calibration point - A temperature at which the output of a sensor is compared against a standard.

temperature limit switch - Factory Mutual (FM) Standard 3545. See limit control.

thermal conductivity - The quantity of heat transmitted by conduction through a body per unit area, per unit time, per unit thickness for a temperature difference of 1 Kelvin. This value changes with temperature in most materials and must be evaluated for conditions given. Expressed in Btu/hr-ft-°F or Watts/meter-°C.

thermal EMF - The ability of a thermocouple to produce a voltage that increases or decreases in proportion to its change in temperature.

thermal expansion - An increase in the size of a material that is caused by an increase in temperature. Expressed as the number of inches/inch/°F or cm/cm/°C per reference length.

thermal gradient - The distribution of differential temperatures through a body or across a surface.

thermal lag - The delay in the distribution of heat energy throughout a system. Thermal lag can cause process temperature instability.

thermal shunt - A condition in which the mass of the sensor absorbs a portion of the heat being measured, which results in an erroneous reading.

thermal system - A regulated environment that consists of a heat source, heat transfer medium or load, sensing device and a control instrument.

thermistor - A temperature sensing device made of a semiconductor material that exhibits a large change in resistance for a small change in temperature. Thermistors usually have negative temperature coefficients, although they are also available with positive temperature coefficients.

thermocouple - (T/C) A temperature sensing device made by joining two dissimilar metals. This junction produces an electrical voltage in proportion to the difference in temperature between the hot junction (sensing junction) and the leadwire connection to the instrument (cold junction).

thermocouple break protection - The ability of a control to detect a break in the thermocouple circuit and take a predetermined action.

thermocouple extension wire - A pair of wires connecting a thermocouple sensor to its reference junction or instrumentation. The electromotive force (EMF) characteristics of the extension wire must be similar to the EMF characteristics of the thermocouple.

thermocouple junction - See junction.

thermocouple type - A particular combination of metallic elements and/or alloys that make up the conductors of a thermocouple, and defines their EMF output relative to absolute temperature. ANSI designated types include: B, E, J, K, N, R, S and T.

thermoset - A material that undergoes a chemical reaction and is cured or set when subjected to heat.Thermosetting also applies to vulcanizing, as with rubber and neoprene.

thermowell - A tube with a closed end that is designed to protect temperature sensors from hostile environments.

Thompson Effect - When a current flows through a conductor within a thermal gradient, a reversible absorption or evolution of heat occurs in the conductor at the gradient boundaries.

three-mode control Proportioning control - with integral (reset) and derivative (rate). Also see PID.

time proportioning control - A method of controlling power by varying the ON/OFF duty cycle of an output. This variance is proportional to the difference between the set point and the actual process temperature.

transducer - A device that receives energy in one form and retransmits it in another form. For example, a thermocouple transforms heat energy input into a voltage output.

transient - A surge in electrical current, usually of short duration. Transients can damage or interfere with the proper operation of electronic temperature and power controllers.

transmitter - A device that transmits temperature data from either a thermocouple or a resistance temperature detector (RTD) by way of a two-wire loop. The loop has an external power supply. The transmitter acts as a variable resistor with respect to its input signal. Transmitters are desirable when long lead or extension wires produce unacceptable signal degradation.

triac - A solid state device that switches alternating current.

triple point - A thermodynamic state in which the gas, liquid and solid phases all occur in equilibrium. For water, the triple point is 0.01°C at standard atmospheric pressure.

twisted pair - Two insulated conductors that are twisted together. An effective method of duplexing and reducing electromagnetic interference (EMI).

U   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    UL® - The registered trademark and abbreviation for the Underwriters Laboratories, Inc. An independent testing laboratory that establishes commercial and industrial standards, and tests and certifies products in the United States.

ultraviolet - The portion of the electromagnetic spectrum that is just beyond the violet in the visible spectrum. Ultraviolet light can degrade many insulation materials.

undershoot - The amount by which a process variable falls below the set point before it stabilizes.

ungrounded junction - See junction.

union - A pipe fitting that joins extension pipes, without regard to their thread orientation.

upscale break protection - A form of break detection for burned-out thermocouples. Signals the operator that the thermocouple has burned out.

V   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    viscosity - The resistance of fluid to sheering forces (flow). High viscosity indicates a tendency for a fluid to flow or move slowly. The viscosity of fluids decreases as their temperatures increase. Heating gases will increase their absolute viscosity.

volt - (V) The unit of measure for electrical potential, voltage or electromotive force (EMF). See voltage.

voltage - (V) The difference in electrical potential between two points in a circuit. It's the push or pressure behind current flow through a circuit. One volt (V) is the difference in potential required to move one coulomb of charge between two points in a circuit, consuming one joule of energy. In other words, one volt (V) is equal to one ampere of current (I) flowing through one ohm of resistance (R), or V = IR.

volt amperes - (VA) A measurement of apparent power. The product of voltage and current in a reactive circuit. V (voltage) ·I (current) = VA. The term watt is used for real power.

VAC/VDC - volts alternating current, volts direct current.

W   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    watt - (W) A measurement of real power. The product of voltage and current in a resistive circuit. V (voltage) ·I (current) = P (power in watts).

watt-density - The watts of power produced per unit of surface area of a heater. Watt density indicates the potential for a surface to transmit heat energy and is expressed in W/in2 or W/cm2. This value is used to express heating element ratings and surface heat loss factors.

Watts Per Square Inch - See watt-density

wire size - The specification and use of proper wire gauge for the load size and its distance from the control. Wire sizing is of prime importance to output wiring. Refer to the National Electrical Code (NEC) and local codes for wire sizing guidelines.

working standard - A measurement device that refers to a secondary standard.

Z   A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | Z

    zero cross - Action that provides output switching only at or near the zero-voltage crossing points of the AC sine wave. Variable-time-base zero cross selectively holds or transits AC cycles to achieve the desired power level.

zero switching - See zero cross.




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