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kW Calculation

Calculations  



Watt-Density Calculation

kW Calculation

Ohm's Law

Temperature Conversion





In order to calculate the heat required to complete a process heating application, one must solve two (2) separate calculations utilizing much of the same data. The heat required for an application must be sufficient to satisfy both Calculation #1 and Calculation #2 below.

Please note that if the material heated is a gas, liquid, or solid, both calculations below are required.

Calculation #1
The heating capacity required for the initial heating to bring the application up to the operating temperature in the desired time which includes the heat absorbed by all materials, the heat required for fusion or vaporization if applicable, and the heat required to replace average heat losses.

A) Heat absorbed by all materials

B) Heat required for fusion or vaporization

C) Heat required to replace average heat losses

Total Power Requirement for Initial Heat-Up

Calculation #2
The heat capacity required to maintain the operating temperature includes the heat absorbed by all materials added to the process, the heat required for fusion or vaporization during the process, and the heat required to replace average heat losses.

A) Heat absorbed by all materials =

B) Heat required for fusion or vaporization

C) Heat required to replace average heat losses =

Total Power Requirement for Operating Heat =

The actual heat requirements are the higher calculated result of Calculation #1 or Calculation #2

These are the fundamental calculations needed to determine an applicable kW rating for your requirements allowing for an allotted 20% safety factor. You can use the kW result to select an appropriate heater on the left hand Product website navigation or by contacting your Gaumer sales engineer for assistance.




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